Getting it Upstairs

Before I left UNT, I managed to rope two friends into promising to help me get this cabinet upstairs (thanks Chris and Drew!).
It was of course a mad rush home on Friday after midterms, and I spend the first few days just relaxing a little bit and also brought the cabinet into the garage, letting us avoid airplane wings on the big move-in day. I also worked on something else that I will get to in the next post.
 On Monday, Chris and Drew came over, and so it began. It was pretty much a nightmare trying to get it inside, as it barely fit through every doorway we had to go through. Once we got to the stairs though, is where it got really fun. I was at the top, and Chris and Drew were at the bottom; this was probably not the ideal arrangement in retrospect because Chris and I are close to the same height, and Drew is pretty darn short. Anyway, we managed to get it up to the landing, at which point, we all had the "What in the world are we doing?" moment. Once it was at the landing, we realized that we didn't have enough room to turn it to make the second corner, and nor was the stairway wide enough to take it up sideways. After deliberating for quite some time, we came up with the only possible solution (still haven't thought of a different one), and I wish so much that we had taken some pictures; it was surely a sight to behold! First, we laid they cabinet down on its back, and Drew crawled inside (told you he was small). There is a space in the back near the bottom if you remember, that's where Drew was. Keep in mind that the cabinet is 27.5" wide, and we probably had about 30" if that to work with; the clearances were approximately the same for the length as well. Once Drew was inside, we slowly and carefully proceeded to turn the cabinet upside down. Drew started by lifting it from the inside, since believe it or not, he had the most room at the moment. Once the bottom was a few feet off of the ground, Chris was able to get underneath, Drew got out, and they kept pushing it to upside down. I was on the other side, slowly moving it towards them so it wouldn't hit the wall. Now keep in mind that this cabinet weighs at least 200lbs, and is immensely bulky. Just go back to any picture of it if you need a refresher of the size of this. After this, we were able to maneuver the cabinet somewhat easily, if you discount the whole don't-let-the-top-heavy-200lb-arcade-machine-fall-over-and-destroy-something-and/or-itself factor. Anyways, we maneuvered the cabinet to the rail post, lifted the cabinet over the post and got it in line with the second flight of stairs. After managing to navigate the tight space to get on top to drag it up, we manged to get it up to the floor of my room.Getting it into the room was the easy bit, and and I slid the TV in, just to see kind of how it will look when it is done. Luckily, I did take a picture of that:

I think it looks great even just like that.

New TV!

Hopefully this one will actually work.

Still Recovering...

Like the title says, I am still recovering from my wisdom teeth surgery, and they say no exercise, so I figure hauling a ~200 pound arcade cabinet into the house and up a flight of stairs would probably count as exercise, and not a good thing to do. I have been doing some mental work though. Besides trying to find a new HDTV for my dad, I have also been trying to figure out what is wrong with the TV I got for the cabinet, since it will turn off randomly only to be remedied by a nice bang on the side or top, which last time I checked isn't very good when playing games. I am also trying to figure out the best way to mount the trackball in the control panel. I think I am on to something, but will let you know when I make progress. Another thing which shouldn't be quite as hard is mounting the Ms. Pac-Man joystick. There is still a challenge though, as the shaft is very short. There is an arcade fairly close to my house that if I read their website correctly, has a replacement shaft for the controller, which should fit through the 3/4" material without any routing.

Still Going Strong(ish)

It wasn't my original intention to only blog once a week, but that appears to be what is happening. Anyways, like last week, I have been working on it.

Here it is with the front, top, and diagonal attached. There really isn't a whole lot to say about this, except I did cut some angles to make it fit together better. The angle in front should help when I install the marquee and backlight.

 This is the "ventilation slot" I was talking about. If I had thought about it better, I might have cut a slot for T-molding to make it look nicer, but it is in the back after all, so it probably doesn't make a difference.

This is the template I used to route the holes, and it worked fairly well.

I did manage to get a TV finally. I had been looking on Craigslist, and maybe it's better when you want to pay for something, but people were so flaky, I probably sent out about 20 emails, and got back maybe about 3, with one being spam, and the others saying it was already taken. I eventually gave up and went to Goodwill. That's what I should have done from the beginning. I spent way too much time trying to save what turned out to be $25, and I really needed it to keep going. If anything, I actually went a little overboard with trying to find the best deal, and ended up with a 27" screen!

Sorry about the worse than usual picture quality, but anyway, this set me up for the next step.

This was to screw the TV shelf in place, but I wasn't sure where to locate the the shelf. When I got the TV, I was able to measure it, and figure that out. I decided to have it at a right angle to the slant on front, so hopefully the TV will be parallel with the bezel. Before I screwed it in, I screwed another piece of MDF to the bottom, kind of like I did the base, to help support the TV. You can kind of see it in the following picture.

 

I still didn't completely trust it, so I decided to glue cleats to the edges. At this point, I don't think it will budge at all.

I also decided to glue a cleat to the top of the shelf. This is to make sure that the TV doesn't slide back, since it will be at an angle. It should be plenty strong enough.

Around this time is when things started to fall apart a little bit. I had originally planned for the speakers to be 3" from the edges. This meant that the opposite side would be approximately 7" from the edge. That was before I took the bezel into account. I realized that if I kept the holes where they were, I would have to either cut out a place in the bezel for the speakers, or have no bezel at all. Both of these options were unacceptable of course, so I had to create new holes in the board. To do this of course, I also had to make a new routing template. Luckily, I was able to squeeze out what I needed from the same board I had used for the original measurements. The new holes were 1" from either edge.

 I got that routed, and also managed  to rout out part of my bench cookie in the act. It looks a little bit sad, but I learned my lesson, and hopefully will be able to keep from doing that again.

 Anyway, I did that, and cut the bevel, just like the last time, and screwed it in. That probably would have worked, but I have not mastered the fine art of drilling a straight hole yet apparently. I had also been using a bit that was too small, which had been working fine, although it has cracked the MDF slightly. All these combined problems caused the board to basically split. I tried to fix it by watering down some wood glue and injecting it into the hole, and that worked to make it stronger, but I couldn't clamp it good enough to more or less stuff the MDF back in. I eventually gave up and made another board.  Anyway, the picture is the only really good way to show what I am talking about with the splitting and blowout.

 You can see the more or less stain from the glue. You can also see the holes alternating sides. This is from my less than perfect drilling.
The sequence for making the second board is more or less the same, so I won't get into that too much, but I will note a few things I did differently the second time around. To start with, since the holes were already drilled in the side, I took a ruler, and marked a straight line centered on the holes, and then measured 3/8" down to put the board precisely in the middle. I also used a larger drill bit. For those keeping score, I went from a #40 to a #34. Both of these things helped keep the MDF from splitting. I also used 1 1/2" screws near the holes for the speakers, instead of 1 3/4", which is what I am using for the rest of the project.

The next thing I did was screw on the two back pieces. Also pretty straightforward. All I did was measure in 1/2" from the edge on the inside, and 7/8" from the edge on the outside. Clamp in place and drill, countersink, and screw. Done.

I also filled in the holes/countersinks with woodfiller. Both of the cans of Plastic Wood that we had were dried up, and my idea of MDF sawdust and wood glue didn't work as well as I hoped. So today I went out and bought a canister of Timbermate woodfiller, recommendation of the Wood Whisperer.

It worked very good. I had to put it on a second time, but I think that is more due to the fact that I have not yet mastered wood filler. I am almost done with the filler, I just need to finish sanding it down, and I should be ready to prime. Now I just need to turn my shop into an operating room, aka, clean it up really good, and I'll be ready to prime, then paint. Unfortunately, I only have tomorrow to work on it before I go to my college orientation, a 3-day live on campus ordeal. After that, my friend is coming in town, and I had hoped to have all the construction done and the cabinet hauled upstairs before he came, but it looks like I will have to rethink my strategy. On that note, anybody know of a non water-based primer that dries quickly?